As cars get more complex, the number of suppliers qualified to produce components diminishes. In the case of the Chevy Volt, ramping up production to meet anticipated demand isn’t as simple as adding more shifts or hiring more workers; the real hold up comes from obtaining sufficient quantities of lithium ion battery cells. Battery cell suppliers can provide enough inventory for Chevy to build 10,000 Volts for 2011; by 2012, Chevy estimates that suppliers can provide enough inventory to build 45,000 Volts. Chevy claims that 240,000 customers have expressed interest in the Volt, but that number has left a few people scratching their heads.
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